Turned Components
Closed Die Forgings
Seamless Rolled Rings
Upset Forgings
   
» more
     
 
PRODUCTS
 
Forgewell presents a comprehensive range of forging products at competitive prices. We maintain highest level of precision in our products and subject them to stringent quality checks during the manufacturing process. It results in excellent quality and long durability.

Forgewell produces over 200 different parts and makes its forgings by using Drop Hammers and Ring Rolling. Almost all forgings we make are custom made as per customers drawing and specifications. We can also carry out reverse engineering on components, if drawings/specs are unavailable. Using Induction Heating and Oil Fired furnaces, parts are forged in carbon, alloy and stainless steel and can range in weight from few hundred grams to 25 KG. Components can be supplied in as forged or semi/fully finished CNC turned condition. Special VCI Packing is provided for export components.


Turned Components
Almost all forgings we provide can be supplied in turned condition using CNC or VMC machines. We can also submit full PPAP documentation with Statistical Quality Control (Cp, Cpk) for turned parts.

Max Turned OD
:
400 mm (16 inch)
Max Turned Length
:
630 mm (25 inch)
 
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Closed Die Forgings
Closed die forging presses metal between two dies that contain a precut profile of the desired part. This process can yield more complex shapes and closer tolerances than open-die forging. We have 3 Drop Hammers and 2 Friction Screw Presses for carrying out this operation producing pieces upto 20 KG (44 lbs) in weight.

Weight
:
20 KG (44 lbs)
 
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Seamless Rolled Rings
Seamless rolled ring forging is typically performed by punching a hole in a thick, round piece of metal (creating a donut shape), and then rolling the donut into a thin ring. We have 4 Ring Rolling Mills equipped with Schuler presses with capacity to produce rings upto 500mm (20 inch) Outer Dia and upto 25 KG (55 lbs) in weight. We can also make Contoured Rings so as to reduce the machining allowances to a minimum and make them very similar to the final shapes.

Capacity
:
500mm (20 inch)
Weight
:
25 KG (55 lbs)
 
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Upsetter
We have a small 1.5 inch upsetter used to make Digging bars as shown in the photograph. We can gather max upto 50mm (2 inch) head on this upsetter.
 

As a parts provider to OEMs and Tier I companies, the automotive industry makes up a large portion of Forgewell’s clientele. In keeping with company philosophy of remaining competitive through change, Forgewell has expanded its market by producing parts for a wide range of industries. Recent production includes new parts for hand tools, earth moving equipment and marine industry.
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Typical product families and parts include:

Hand Tools/Other Automotive Marine/Oil & Gas/Offshore
Digging Bars
(Tamper Head, San Angelo, Pinch Point, Slate Bar)
Gear Blanks API Rings
Crow Bars Synchronizer Rings Clamp Connectors
Pry Bars Sleeves Gate Valve
Ground Engagement Tools Clutch Body Rings Flanges
  Crowns Rings
  Pinions  
  Gear Shifter Forks  
  Rolled Rings  
  Bearing Rings  
 
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